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Fortune 50 · Manufacturing · ERP Implementation

AI-powered rapid product discovery across 100+ interviews

Discovering and validating requirements for a $100MM ERP implementation across 32 plants, impacting 5,000 associates is wildly complex and time consuming, not only for the team but also for the SMEs asked to participate. Traditional stakeholder interviews and process walkthroughs couldn't move fast enough. But with the power of LLMs and light automation, I created a scaleable playbook for gaining insights quickly without sacrificing quality.

Role
Senior Product Lead
Team
Executive and plant leadership, product management, product design, business SMEs, systems integrators, product design
Focus
Field discovery & AI-assisted synthesis at scale
5x speed 100+ interviews 11 teams
Key image Each hand-off, critical decision point, system transaction, user interaction needed to be understood for software development, hardware config, process optimization, and org change management.

Each hand-off, critical decision point, system transaction, user interaction needed to be understood for software development, hardware config, process optimization, and org change management.

The problem

Project MAKE was moving 32 grocery, dairy, and bakery manufacturing facilities onto a modern, data- and AI-enabled operating model, with no standard documentation, process, or roadmap to build from. Every one of the 100+ workflows that ran those plants had to be discovered before it could be redesigned, and the stakes were high: nuanced requirements had to translate into decisions that scaled across every facility, not just the one where they were captured.

By the time the program reached Phase 2, the team had grown to 80+ people across product, engineering, data, infrastructure, and organizational change management, and Phase 1 had already exposed the cracks: requirements validation and interviews took months, then synthesis took weeks more before anyone could act on what was learned. Existing discovery playbooks weren't built for this scale, every tool had to be one enterprise IT had already approved, and coordination couldn't disrupt plant operations. Many of the interviewers were new to the work and needed coaching before they could run a session on their own.

Research synthesis Mapped which critical domains were the least understood and what unknowns were the riskiest for the program. From there program-level research questions were defined.

Mapped which critical domains were the least understood and what unknowns were the riskiest for the program. From there program-level research questions were defined.

“Why are you asking me this all over again? I already answered this for somebody else on your team.” — Phase 1 research participant

What I did

As Senior Product Lead, I was responsible for managing all user research initiatives on the project and for building the infrastructure to support a team that had scaled to 80+ people.

  • Got executive alignment on plan, resources, methodology, and outcomes
  • Mapped stakeholder groups and identified associated risks
  • Crowdsourced open questions from teams and synthesized them with an LLM to surface overlapping themes and identify the right SMEs
  • Coached and onboarded inexperienced interviewers, including setting interview ground rules
  • Built a repeatable playbook and knowledge management tool with interview guides, procedures, research report-outs, and communications

Artifact 1: AI and Workflow Automation

Document creation & naming

Manual step replaced Power Automate orchestration
Power Automate orchestrated document creation and enforced naming conventions automatically, so nothing got lost to an inconsistent file name.

Transcript routing

Manual step replaced Routed to SharePoint by team
Transcripts were routed to the correct SharePoint folder by team automatically, so there was no hunting for the right interview later.

Synthesis & findings

Manual step replaced Thematic analysis, centralized repository
Pulled all transcripts from the SharePoint repository into Copilot to run sentiment analysis, identify risks, and surface recurring themes across interviews.

Artifact 2: Crowdsourced Questions

Crowdsourced questions The SharePoint survey form used to crowdsource open questions and research goals from the team.

I led the development of the overall program-level research plan. To gather questions the team had about the risk domains identified by leadership, I created a SharePoint survey form for teams to complete, identifying who needed to be contacted, what questions were open, what processes needed to be observed or discussed, and what their research goals were.

I consolidated and synthesized the completed surveys using Copilot and mapped them to the risk areas. From there, I worked with the program leadership team (executive sponsor, program, product, vendor, engineering, OCM) to prioritize and streamline questions, estimate duration and time commitment for participants, and identify SMEs from both the program and the business.

Artifact 3: Discovery Knowledge Base

I developed a repository of interview guides, observation guides, checklists, FAQs, and troubleshooting guides that substantially reduced the prep time it takes to conduct interviews at this scale, resulting in a self-service model that interviewers could use with minimal onboarding.

“
Teams enjoyed discovery so much more this time around. What felt chaotic, disconnected, and unclear before now felt like a well-oiled machine. Rather than fighting nerves and logistics, they could listen deeply and learn quickly.
— Fun fact

Outcome

Together, the two tracks turned a discovery problem with no starting material into a repeatable process: field discovery gave the program its first real map of how the plants actually worked, and the AI workflow gave product teams a way to gather and synthesize stakeholder input at a pace that matched the program's timeline instead of lagging behind it. The bigger shift wasn't just speed — product managers got their time back from administrative synthesis work and could focus on requirements that were both accurate and identified fast enough to matter.

100+ interviews conducted across nearly a dozen teams
2 weeks cut time spent conducting interviews from months to weeks
Day 1 insights gathered right after interviews
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